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閃蒸干燥機的詳細資料閃蒸干燥器的干燥已被脫水的或本質(zhì)上具有低的水分含量的固體是^經(jīng)濟的。也被稱為“氣機”,他們是^簡單的氣體懸浮式干燥機^小的足跡。一個單一的操作提供了混合,傳熱和傳質(zhì)的固體干燥。干燥機內(nèi)的停留時間很短,通常不到三秒鐘,幾乎是即時的表面干燥。濕潤,粉狀,粒狀,或結(jié)晶 排出的濕固體物質(zhì)從離心機,旋轉(zhuǎn)過濾器,和壓濾機 小顆粒尺寸 相當干燥,易碎,和不發(fā)粘 由于的非常快速的干燥過程中,閃蒸干燥器是不適合于擴散控制的干燥過程。圖1顯示了一個典型的干燥曲線,在固定床或流化床得到恒定的干燥速率的地方除去表面的水分被閃速干燥操作是理想的。沒有居住時間的要求,這個過程是嚴格控制熱輸入,干燥出現(xiàn)的“閃光”。操作相對簡單, 小空間 一般要求較低的資本投資,而不是其他類型的機 熱敏感或易氧化的進料加工的^佳選擇 產(chǎn)品庫存在閃存的干燥系統(tǒng)是非常低的 容易改變產(chǎn)品或產(chǎn)品的檔次,以^小的停機時間 控制閃存的干燥過程是非常簡單 控制系統(tǒng)的反應(yīng)非常快,操作變化 閃蒸干燥系統(tǒng)的設(shè)計,原料和產(chǎn)品的特點,使用或允許的加熱源,操作安全要求的基礎(chǔ)上。可以設(shè)計這樣的系統(tǒng),在一個封閉的循環(huán)配置適合的有機溶劑的蒸發(fā),而不是水。是惰性的干燥氣體(通常為氮氣),并隨后被冷凝的閃蒸干燥機中的蒸發(fā)溶劑。減少運行成本。 連續(xù)生產(chǎn)制度的機器沒有人情味。 干燥的濕蛋糕托盤的理想替代品。 Extramely粘性/糊狀的濕濾餅可以處理。 500目細的粒度是可以實現(xiàn)的。 低停留時間^短曝光聽到ratains原來的產(chǎn)品質(zhì)量。 在線粒度降低,無需單獨的粉碎機。 全自動 - 需要注意少運行。 可忽略不計材料揚塵。 產(chǎn)品降解或炭化。 專利設(shè)計的粉碎機,確保提供一致和均勻的粉末質(zhì)量的濕餅和熱空氣的均勻混合。 大批量處理 大型袋式除塵器的過濾面積,減少壓降,節(jié)省大量風(fēng)機的功率消耗。 測量壓力下降在不同地方方便容易troble的的拍攝和維護。我們的閃蒸干燥機是一種多功能的機器,為濕/的糊狀記者蛋糕的理想。我們列出下面的,在這里它可以被使用的工業(yè)。 化學(xué)品 - 無機和有機 農(nóng)藥和農(nóng)業(yè)化學(xué)品 染料和顏料,有機及無機 肥料,礦物的礦石Concentrares,技術(shù)陶瓷 食品工業(yè),醫(yī)藥工業(yè),農(nóng)業(yè)extraces盤式干燥機閃蒸干燥機 1。間歇式操作設(shè)備。 1。連續(xù)操作設(shè)備。 2。廣泛的勞動為本,以勞動是必需的變化,安排紙盒,粉碎等。 2。無需手動處理參與,因此大量節(jié)省勞動力成本。 3。操作需要單獨purverizing。 3。 Pulverzing和干燥操作同時發(fā)生。 4。由于大量的手動處理大量的材料浪費和粉塵的地方。 4。可忽略不計materail浪費和灰塵的地方。 5。層的材料堆放在托盤中,加熱均勻不quaranteed,因此在產(chǎn)品質(zhì)量上的變化,含水率的可能性還是材質(zhì)的頂層越來越被燒焦的存在.. 5。材料解體uniformaly充分混合的熱空氣和飼料粉碎機,穩(wěn)定的產(chǎn)品質(zhì)量得到了保證。 6。系統(tǒng)追求效率是低的原因:低入口空氣溫度是必需的以避免炭化的材料,因此,熱效率低。 - 干燥時間是非常高的,大量的熱被排氣中的浪費。 6。高系統(tǒng)效率,因為: - 高進氣口溫度可由于設(shè)計獨特的籠式粉碎機型粉碎機 - 低壓降的各個組成部分,需要較少的功率鼓風(fēng)機 - 高效率的熱空氣發(fā)生器 - 全自動廠。 7。材料所要傳達的從機purverizer,purverizer的,裝袋plant.This更多的人力需求和較高的材料浪費。以下閃蒸干燥機袋式除塵器 7.No材料可以直接安裝coveying needed.bagging廠的。Details of Flash DryerFlash dryers are the most economical for drying solids that have been de-watered or inherently have a low moisture content. Also known as "pneumatic dryers," they are the simplest gas suspension dryers with the smallest footprint. A single operation provides mixing, heat transfer, and mass transfer to dry a solid. Residence time within the dryer is very short, usually less than three seconds, producing almost immediate surface drying.Moist, powdery, granular, or crystallized Wet solids discharged from centrifuges, rotary filters, and filter presses Small in particle size Reasonably dry, friable, and not sticky Due to the very rapid drying process, flash dryers are not suitable for diffusion-controlled drying processes. Figure 1 shows a typical drying curve as obtained in a fixed or fluidized bed; the constant drying-rate area where surface moisture is removed is ideal for the flash-drying operation. The process is strictly controlled by the heat input without a residence-time requirement; the drying occurs "in a flash".Relatively simple in operation Take little space Generally require lower capital investment than other types of dryers Excellent choice for processing heat-sensitive or easily oxidized feed materials Product inventory in the flash-drying system is very low Easy to change product or product grade with minimum downtime Control of the flash-drying process is very simple Control system responds very quickly to operational changes Flash drying systems are designed based on feed and product characteristics, available or permissible heating source, and operational safety requirements. Such systems can be designed in a closed-cycle arrangement suitable for evaporation of organic solvents rather than water. The drying gas is inert (typically nitrogen), and the solvent evaporated in the flash dryer is subsequently condensed.Reduced running cost. Continuous producation machine without human touch. Ideal replacement for tray drying of wet cakes. Extramely sticky/pasty wet cake can be handled . Particle size as fine as 500 mesh is achievable. Low residence time-minimum exposure to hear-ratains original product quality. On line particle size reduction-eliminating need of separate pulverizer. Fully automatic - needs little running attention. Negligible material dusting. No products degradation or charring . Proprietary design of disintegrator ensures uniform mixing of wet cake and hot air giving consistent and homogeneous powder quality. High volume processing Large filtering area of bag filter-reduced pressure drop -large savings in power consumption of blower. Measurement of pressure drops at various places facilitates easy troble shooting and maintenance.Our Flash Dryer is a versatile machine and ideal for wet/pasty press cakes. we list below industries where it can be used. Chemicals - Inorganic & Organic Pesticides and Agricultural Chemicals Dyestuff and pigments- Organic & Inorganic Fertilizers,mineral ore Concentrares,technical ceramics food industry,pharmaceutical industry , agricultural extracesTray DryerFlash Dryer 1. Batch Type Operation equipment. 1. Continuous Operation equipment. 2. Extensively labour oriented, as labour is required for changing, arranging trays, pulverizing etc. 2. No manual handling involved hence substantial saving in labour cost. 3. seperate purverizing operation needed. 3. Pulverzing and drying operation takes place simultaneously. 4. Due to considerable manual handling lot of material wastage and dusting takes place. 4. Negligible materail wastage and dusting takes place. 5. The material being stacked in layers in the tray, uniform heating is not quaranteed and hence variation in product quality , moisture content or the possibility of meterial in top layer getting charred exists.. 5. Material being disintegrated uniformaly and thorough mixing of hot air & feed in disintegrator , consistent product quality is ensured. 6. System effciency is low due to: -low inlet air temperature is required to avoid charring of material , hence low thermal efficiency.- Drying time is very high and much heat is wasted in the exhaust. 6.High system efficiency due to :- High inlet air temperature can be used due to unique design of cage mill type disintegrator.- Low pressure drops in various components,requiring less power for blowers.- High efficiency hot Air Generator.- Fully automatic plant. 7. Material has to be conveyed from dryer to purverizer,purverizer to bagging plant.This results in more manpower requirement and higher material wastage. 7.No material coveying needed.bagging plant can be installed directly below bag filter of flash dryer. 干燥機選型一般會涉及這樣幾個問題: 1、 物料形態(tài) 干燥機選型主要是根據(jù)被干燥物料的形態(tài)來確定,物料形態(tài)不僅決定其干燥方式,同時對干燥機的 能用來進行農(nóng)藥干燥的農(nóng)藥干燥機,是干燥設(shè)備中的一種。農(nóng)藥干燥機在農(nóng)藥干燥處理中很常見也經(jīng)常使用到,所以對其進行熟悉和了解是非常有必要的,這樣我們才能正確應(yīng)用農(nóng)藥干燥機,并使農(nóng)藥良好的干燥。 1.選購時充分考慮相關(guān)因素 在選購農(nóng)藥干燥閃蒸干燥機熱空氣由SXG系列快速旋轉(zhuǎn)閃蒸干燥機入口管以適宜的噴動速度從干燥機底部進入攪拌粉碎干燥室,對物料產(chǎn)生強烈的剪切、吹浮、旋轉(zhuǎn)作用,于是物料受到離心、剪切、碰撞、摩擦而被除數(shù)微粒化,強化了傳質(zhì)傳熱。在干燥機底部,較大較濕的顆粒團在攪拌器的作用下被機械破碎,濕含量較低、顆粒度較小的顆粒被旋轉(zhuǎn)氣流實驗室離心噴霧干燥機傳熱快、水分蒸發(fā)迅速、干燥時間短的特點,且制品質(zhì)量好,質(zhì)地松脆,溶解性能也好,能改善某些制劑的溶出速率,適用于熱敏性藥物,此外,離心噴霧干燥機還可用于制備微囊。染料干燥廣泛采用的方法。將染料霧化而去除水分的干燥方法。適用于各類染料的干燥。可以干燥染料細粉、超細粉、無粉塵粉劑及空心 當我們在挑選農(nóng)藥干燥機時,除了物料的干燥特性外,還需要考慮許多其他因素。下面,就和小編一起來了解一下吧。 挑選農(nóng)藥干燥機的考慮因素: 1、物料的儲存和運輸方式 2、收集干燥產(chǎn)品的設(shè)備以及供熱輔助設(shè)備 |
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